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Wafering Blades
Wafering (ultra thin) blades are available in Bonded, Plated, or Solid Core configurations with Diamond, CBN (cubic boron nitride), Aluminum Oxide or Silicon Carbide mineral. They are recommended for precision sectioning or when kerf (cut width) loss needs to be kept to a minimum.
| Bonded Blades |
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Bonded blades are composed of an inner metal core and an
outer rim. The rim consists of either metal or resin mixed
with abrasive, cured under high temperature and pressure
to bond the matrix together. Metal bonding offers long life
and durability, while resin bonding creates less heat, provides
better surface finish and is well suited for cutting hard, delicate
or brittle materials.
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| Diamond, Metal Bond - High Concentration |
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Recommended for general laboratory sectioning, either
low (<1000 RPM) or high (>1000 RPM) speeds.
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| Diamond, Metal Bond - Low Concentration |
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Recommended for sectioning very hard or brittle materials such as ceramics, silicon, glass and refractories where chipping and pullout need to be kept to a minimum. Most commonly used at lower (<1000 RPM) speeds.
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| Diamond, Resin Bond |
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Recommended for cutting hard, brittle or delicate materials
including ceramics, carbides, composites and exotic
metals where low heat generation or improved surface
finish is desired. Most commonly used at higher (>1000 RPM) speeds.
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| CBN, Metal Bond |
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Recommended for sectioning ferrous metals including
steels, iron, cobalt, nickel and lead based alloys. Most commonly used at lower (<1000 RPM) speeds.
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| CBN, Resin Bond |
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Recommended for sectioning hard steels above Rc 60. Most commonly used at higher (>1000 RPM) speeds.
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| Plated Blades |
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Plated blades consist of a solid metal core with diamonds
nickel-plated to the rim. They provide aggressive cutting
action on samples containing resins and soft materials
including PCB's, fiber composites and plastics. They are
recommended where surface finish, dimensional accuracy
or long life of bonded blades is not critical.
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| Diamond, Segmented Rim |
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Recommended for sectioning resin or plastic composites,
and other materials where metals are not predominate.
The diamond segments draw coolant into the cut,
providing aggressive, cooler sectioning. Used at either low
(<1000 RPM) or high (>1000 RPM) speeds.
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| Diamond, Continuous Rim |
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For fast, general sectioning of a wide variety of materials
at either low (<1000 RPM) or high (>1000 RPM) speeds.
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| Silicon Carbide Dressing Stick |
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Used to clean the rim and expose new
abrasive on all wafering blades.
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| Item No. |
Description |
| 60-20105 |
6" x ½" x ½" (152 x 12.7 x 12.7 mm) |
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| Abrasive Cut-Off Blades |
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Abrasive cut-off blades consist of abrasive mineral mixed
with either resin or rubber to form a continuous matrix (solid
core) through the entire blade. Aluminum oxide is
recommended for cutting ferrous metals and super alloys,
while silicon carbide is best used for cutting non-ferrous
metals and alloys. Recommended for medium to high speed cutting on non-gravity fed saws.
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| Abrasive Cut-Off, Rubber Bond |
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Rubber bond blades are recommended for cutting metals
and softer materials and offer long life.
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| Abrasive Cut-Off, Resin Bond |
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Resin bond blades are excellent when sectioning hard
metals or when it is important to reduce heat generation.
Note: Requires a spacer flange for saws with ½ inch
arbors. Fits on abrasive cut-off saws with 1¼ inch arbors.
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